FAQs
A key component of the manufacturing process, custom converting entails materials selection, die cutting, laminating, slitting, and a variety of other services for various industries and applications. Understand the basics of what we do at Advantage Converting and how we do it better.
Q: Do all medical device components require cleanroom converting?
No. The requirement depends on contamination sensitivity, adhesive performance, and regulatory considerations. Many skin-contact and diagnostic applications require cleanroom environments, while others can perform reliably under standard controlled conditions. The key is evaluating how contamination affects your specific materials and converting process.
Q: Does ISO 13485:2016 certification mean a supplier has good yield?
Not directly. ISO 13485:2016 requires that processes be validated and controlled, nonconformances be documented and investigated, and corrective actions be implemented. A certified supplier has the system infrastructure to manage yield—but certification does not guarantee any specific yield level. What it does guarantee is that the supplier is required to investigate and correct yield problems systematically.
Q: Does ISO 13485:2016 certification mean the supplier is FDA registered?
No. ISO 13485:2016 is an international standard administered by third-party registrars where their accreditation is overseen by ANAB. FDA registration is a separate regulatory requirement for U.S.-regulated device manufacturers and, in some cases, their suppliers. Buyers with FDA-regulated programs should confirm the applicable regulatory scope during supplier qualification.
Q: How does Advantage Converting maintain traceability for medical products?
We provide material lot traceability as well as give all production runs a unique manufacturing lot identifier. We also can provide RoHS and REACH documentation when applicable.
Q: Is ISO 13485:2016 required for all medical device component suppliers?
Not universally — but it is usually the expected requirement for suppliers producing components used in regulated medical devices. Device manufacturers operating under FDA or international regulatory frameworks typically require their critical component suppliers hold ISO 13485:2016 certifications as a baseline qualification condition. Whether it is formally required depends on the device classification, the regulatory jurisdiction, and the manufacturer’s supplier qualification requirements.
Q: What is clean room manufacturing?
Clean room manufacturing is the use of an enclosed area with strict environmental controls to manufacture sensitive components. The controlled environment – or clean room – limits the presence of dust, airborne microbes, aerosol, and chemical vapors to prevent environmental contamination of sensitive components, such as those for medical, electronic, and aerospace applications.
Advantage Converting has multiple clean rooms that are available for all converted goods. Our clean rooms are certified as ISO 8 / Class 100,000 and ISO 7 / Class 10,000.
Q: What is medical converting?
Medical converting is the modification and assembly of various materials during the manufacturing of a medical product. Often, individual components are the output of a converting process, and those components are assembled to produce the finished product. There are a variety of medical converting processes, including laminating, die cutting, and slitting and rewinding. A wide range of materials are used in medical converting depending on the product’s specifications. Often, these materials are medical-grade, and the converting processes take place in a clean room.
Advantage Converting has provided medical converting services for more than 25 years. Medical converting applications include advanced wound care, medical devices and disposables, microfluidics, wearables, and flexible packaging.
Q: What is the difference between ISO 13485:2016 and ISO 9001 for a converting supplier?
ISO 9001 is a general quality management standard applicable across many different types of industries. ISO 13485:2016 is specific to medical devices and adds requirements for regulatory compliance, risk management, process validation, and traceability that ISO 9001 does not mandate. For regulated device programs, ISO 9001 alone does not necessarily satisfy the quality system expectations that ISO 13485:2016 is designed to address.
Q: What is the difference between ISO 7 and ISO 8 cleanrooms?
ISO 7 cleanrooms allow significantly fewer airborne particles than ISO 8 and are typically used for more contamination-sensitive applications such as skin-contact medical devices and microfluidics. ISO 8 environments are suitable for many electronics and general medical components. The correct classification depends on the sensitivity of your application—not just the industry category.
Q: What medical quality certification does Advantage Converting have?
Advantage Converting is ISO 13485 certified. Our clean rooms are certified as ISO 8 / Class 100,000 and ISO 7 / Class 10,000. We have multiple clean rooms that are available for all converted goods.
Q: When do I need a clean room?
Clean room manufacturing is primarily used when manufacturing sensitive materials that can be easily contaminated or affected by particles in the air. For example, at Advantage Converting, we have used our clean rooms to manufacture advanced wound care products, solar panel components, and vibration dampeners for the aerospace industry. However, a clean room can be used for any converted good. Our experts can work with you to determine clean room requirements for your project.
Q: When does cleanroom converting affect yield?
For adhesive-sensitive components, microfluidic substrates, and contamination-sensitive constructions, environmental control during converting directly affects yield. Contamination at bond interfaces, humidity-driven adhesive variation, and temperature-related dimensional changes all produce yield loss that is difficult to isolate without environmental monitoring. If these variables apply to your application, cleanroom conditions during converting are a yield control measure, not just a regulatory requirement.