
Large Format Die-Cutting
Large-Format Cutting
Large-format die-cutting pushes the boundaries of conventional die-cutting with the ability to handle materials up to 78 inches wide. This process features large-scale die-cutters with precise alignment capabilities that maintain exceptional accuracy during conversion. Large-format cutting opens new possibilities for designers and manufacturers who require oversized parts without compromising quality or precision.
At Advantage Converting, our large die-cutting machines represent some of the region’s most sophisticated converting equipment. Our significant investment in large-format technology allows us to handle projects that most manufacturers and converters cannot approach. We combine this exceptional capability with advanced material handling expertise to ensure consistent quality across the most challenging large-format applications.
The Importance of Large-Format Cutting in Conversion
Large-format die-cutting capabilities are essential for projects that exceed the size limitations of standard converting equipment. While most converters are limited to working with materials under 40 inches wide, our large-format systems can handle substrates nearly twice that size.
This expanded capacity makes Advantage Converting one of the few die-cut manufacturers capable of handling oversized converting projects. Our ability to maintain precise tolerances even on massive components sets us apart from similar companies, enabling us to complete projects that would otherwise require piecing together smaller sections.
Large-Format Die-Cutting Capabilities
Our large-format die-cutting services combine exceptional size capacity with advanced precision controls to deliver superior results for oversized converting projects.
Larger cutting areas
Our die presses accommodate materials up to 78 inches wide, enabling the production of oversized components or efficient nested configurations. Innovative stackers and material handling systems ensure consistent accuracy across the entire cutting area.
Precise registration
Mechanical registration capabilities help achieve accurate alignment throughout the cutting process. This accuracy is crucial for multi-layer applications requiring exact positioning.
Multi-layer cutting
Our die-cutting equipment can cut through multiple material layers laminated together. This capability significantly improves production efficiency for thick materials and composite assemblies.
Unique design features
Innovative tooling enables scoring, perforating and embossing across large surface areas. These features add functionality while maintaining material integrity across substantial dimensions.
Material versatility
Our large-format systems handle an extensive range of material types and thicknesses. This flexibility enables the conversion of everything from delicate films to rigid plastics and dense foams.
Types of Materials We Convert
Advantage Converting maintains expertise in processing a comprehensive range of materials through our large-format die-cutting systems. Our oversized converting capabilities accommodate thin, flexible materials or dense, rigid substrates, ensuring optimal processing across the full spectrum of material types. Whether you want to supply your materials or us to source them, we have all your needs covered.
Examples of the materials we convert on our large die-cutting machines include:
Why Partner With Advantage Converting?
Advantage Converting stands apart through our exceptional large-format die-cutting expertise and other specialized converting capabilities. Few converters can match our combination of size capability and precision control, making us the ideal partner for oversized converting projects. Our engineering team has decades of experience handling large-format materials and developing custom solutions for challenging applications.
We maintain the highest quality standards while providing specialized material handling and processing techniques unique to large-format conversion. Our commitment to innovation and substantial investment in advanced technology ensure we can tackle the most demanding large-scale converting challenges. Regardless of your project’s size or scope, we prioritize personalized attention for each job we undertake.
Transform Your Large-Format Converting Projects
Do you want to learn more about the possibilities our large-format die-cutting capabilities create for your manufacturing requirements? Our design expertise, state-of-the-art equipment and abilities can unlock new opportunities for your business. Contact us today for more information or to schedule a consultation.