Glossary Hub

Form-Fill-Seal (FFS)

Definition

An automated process that forms a package from roll stock, fills it with product, and seals it in one continuous operation.

Applications

  • Powders and granules
  • Medical and industrial sachets

Benefits

  • Improves throughput
  • Reduces labor
  • Lowers packaging cost versus premade formats for high volumes

Industry Examples

  • Medical: sachet FFS for swabs or small components with validated seal windows.
  • Industrial: FFS packs for fasteners or parts assortments.
  • Electronics: automates packaging of small electronic components in moisture barrier sachets with desiccant.

FAQ

Q: What determines FFS speed?

A: Film properties, seal window (SIT), and product flow characteristics.

Q: Is FFS compatible with cold seal?

A: Yes for appropriate products and coated webs.

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