Glossary Hub

Heat Seal

Definition

A sealing method that uses heat, pressure, and dwell time to fuse thermoplastic layers into a closed package.

Applications

  • Pouches
  • Lidding films
  • FFS roll stock
  • Medical pouches requiring validated seals

Benefits

  • Creates strong, tamper-evident closures
  • Supports high-speed packaging
  • Enables hermetic sealing

Industry Examples

  • Medical: validated heat seals for sterile pouches with peelable seals.
  • Industrial: strong heat seals for chemical packs requiring leak resistance.
  • Electronics: forms hermetic seals in MBB pouches to maintain low internal humidity with desiccant systems.

FAQ

Q: What drives seal failures?

A: Incorrect temperature/pressure/dwell, contamination, or incompatible sealants.

Q: How do you widen the seal window?

A: Choose appropriate sealant resin and optimize SIT and dwell.

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