Glossary Hub

Extrusion Coating

Definition

Applying a molten polymer layer onto a substrate (paper/film) to add sealability, moisture barrier, or stiffness.

Applications

  • Paper wraps
  • Lidding and cartons
  • Hybrid paper/plastic structures

Benefits

  • Adds moisture resistance
  • Creates heat-seal surfaces
  • Improves stiffness and tear behavior

Industry Examples

  • Medical: coated paper for clean, sealable overwraps (application-dependent).
  • Industrial: coated kraft for fertilizer or feed packaging where moisture exposure is expected.
  • Electronics: adds moisture-resistant polyethylene layers to paper-based protective wraps for electronic subassemblies.

FAQ

Q: Is extrusion coating the same as lamination?

A: It adds a layer; lamination bonds multiple webs together.

Q: What polymers are used?

A: Commonly LDPE/LLDPE, sometimes PP or specialty resins.

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